flexo plate thickness

EKOFA-16PM. Innovative PDF file recognition and verification system. var spPoliestere=0.188; //base poliestere 1.14 di Asahi Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. } else { // altrimenti significa che numerico, e quindi lo riporto a schermo the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. Each plate thickness has a recommended depth that . The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. The brands listed above are trademarks of 3M. If you have any questions, dont hesitate to contact me. View More. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. Flexographic Printing, Whether youre solving a problem or focusing on a detail, 3M science is here to help you at the make-or-break moments of your craft. Impression or printing plate cylinder is dirty. The short answer is absolutely yes. SpectroDens is your all-purpose, modern measurement device for every application from pre-press to print. Set to -10% because it is considered compensation average value. Spend time analyzing, measuring, and improving your plate processes and you will be on your way to better printing. In the course of serving advertisements to this site, our third party advertisers may place or recognize a unique "cookie" on your browser. In the flexo printing process. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. One-piece demounting helps you re-use flexo plates and improve productivity. var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. psNonDistorto=jQuery(this).val(); Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. . Re-mount plates in registration. A clutch device within the Lift-and-Hover system enables the clamping bar to be . Width of the artwork to reproduce onto the plate. yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out. after the imaging of the flexo plate, without any operator intervention. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. Length of the artwork to reproduce onto the plate. The Esko . Simple operation While our plate thickness and printing diameters are shown to three decimal places for clarity, were assuming an accuracy to four decimal places. function calcolaFattoreK(){ 2.84 mm Target relief specifications should be confirmed with the printer. Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. They significantly reduce the washboard effect that occurs in corrugated printing. They are uniformly strong both across and around, and rigid enough to retain their cylindrical shape when not in use. You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. Nowadays, customers decide individually which category offers the most benefits for their processes. Now you are ready to get your flexographic plate. When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. In any case, whatever the device used, calibration procedures and the process of taking measurements must be clearly documented along with the approval/rejection criteria. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. Flexo 24, with the innovative PDF recognition system - embodies the innovation in the flexo printing industry: order your plate online now! Since most substrates are fed into the press from rolls, or webs, the first section is called the unwind and infeed section. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. }. Has a helicoid focus mechanism. 5.50 mm. One disadvantage of micro screening is the plate duration. Collating Printing. Thickness : 2mm; Country of Origin : Made in India; more. You must have JavaScript enabled in your browser to utilize the functionality of this website. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. The unit of measure for hardness is Shore A, measured with a durometer. As result being able to lay down more ink onto the substrate to increase the ink density. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. Esko Packedge, refreshFattoreK(); Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. Hybrid Packz, ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! ORDER NOW THE FLEXO PRINTING PLATES, THE PHOTOPOLYMER FOR FLEXO PRINTING. I am now pleased to share this formula with you. Are you looking to print images with lots of solid areas? We supply online technical support. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. What is the definition of a perfect flexo plate? Flexographic Plate Photopolymer or Elastomer? . After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. The printing plates are a critical element of the flexographic printing process and the quality of the printed image is largely dependant on the quality of the flexo plates used. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; script and page created by: Flexo Consultant Intergraphic Technologies. Explore all Flexographic Plate Mounting Tapes, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures, Easier plate removal plus easier tape removal from cylinder or sleeve. Tweet. Plate Thickness. LUX ITP MELO's super soft shore A and dot profile are the key . Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. 1.70 mm var unitaMisura='MM'; } 3M and its authorized third parties will use the information you provided in accordance with our Privacy Policy to send you communications which may include promotions, product information and service offers. convertiPassoStampaNonDistortoInMM(); 4.30 mm But, in flexo, image distortion is a lot less fun. Plate hardness 4. Top quality digital photopolymer printing plates for various applications. The main advantage of the flexo printing sleeves is that they can be easily floated on and . 31/07/2019 at 09:08. . Their flexo plate thickness is usually between 3.94 and 6.35mm. psNonDistortoInMM = (psNonDistorto * 25.4).toFixed(decimali); Your email address will not be published. . Normal thickness: 7.00mm 3.94mm 2.84mm 2.54mm 1.70mm 1.14mm The Power of Flexo Flexo has an advantage over lithography in that it can use a wider range of inks, water-based rather than oil-based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. We focus on creative design, packaging innovations, new trends, eye catching signage, ecological solutions, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on LinkedIn (Opens in new window), Flexo plate making: how to get top-notch results, Did you know? It is essentially a modern version of letterpress which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. Great plates with the wrong anilox rolls offer nothing to improve quality. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? } Those in the flexo printing industry see this process in action every single day. We protects personal information provided by you through the use of this website. Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . No delamination of the photopolymer plates. This websites use cookies. jQuery('#inptPs').val(''); Use tesa stickyback in flexographic printing. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. and the light source uniformly promotes the thickness of all parts of flexo plate is same. . Why order by flexo.shop? Flexo Plate Installation Machine SMART-1000; Plates. Flexo plates are a critical component of the printing system. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. Apply the reduction to the graphics of your file using graphic softwares.. You must have JavaScript enabled in your browser to utilize the functionality of this website. Such a plate system is called a hard tape plate system. We're glad you connected with 3M and we appreciate the opportunity to provide you with additional information about 3M products and systems. They also offer air-release technology to help prevent bubbles and come in a variety of foam densities to meet the needs of different print jobs. Are produced to optimize press and ink performance. 1 Yr Since : 2021. Plate duration 5. Flexo Plate 1.14 mm Features : 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression Product Specification Type R114 Plate Thickness (mm) 1.14 However, the plate cost for laser engraved plates is also much higher. var psDistortoInMM=0; One of the make-or-break decisions of flexographic printing is which mounting tape to use. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. function convertiPassoStampaNonDistortoInMM() { jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); the entire color information the spectral fingerprint of the color is precisely registered. The whole measurement is provided in a split of a second. Dots "dipping" into the anilox. 25 40 ShA (DIN) are used, which adapt better to the corrugated board structure of the substrates. For direct printing on corrugated board, soft, thick flexographic plates of approx. jQuery(this).val(psNonDistorto); The making of traditional photopolymer plates uses light exposure in its process. YT-2600. irrespective of its thickness. . A perfect flexo plate really depends on your requirements. function calcolaPassoDeformato() { flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. jQuery(document).ready(function(){ This usually includes a polyester backing attached to a photopolymer coating. jQuery('#psRisultanteinMM').html(''); Digital and analog versions for UV, waterbase and solvent inks are available. The Benefits: Detect process variation before expensive errors propagate through the system. 4. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. Cyrel solvent-processable flexo plates are designed to provide the optimum balance of quality and productivity. Do you found a typo? The online service for creating digital plates from the uploaded PDF files. flexo printing defects, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, What Is Distortion in Flexo Printing? However, it does not come without cost. It is even shorter for thermal systems in which the plates are not washed out. . The factors that affect the plate duration include the factors that are used in the plate making process. 1. Using these values, since: [print diameter - ( 2 x soft thickness )] / print diameter = distortion factor. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. Visit our Youtube channel for more useful videos. Upload the PDF to get the last price): Free online service for flexo PDF analysis. Flexo plate distortion: precaution for flexo printing. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); cliches: '+spCliches+' poliestere: '+spPoliestere); the previews. Here a tutorial about the management of the PDF file with the application of the reduction. A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. refreshPassoDeformato(); Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. } 2. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? function refreshPassoDeformato() { Thank you for your interest in 3M Industrial Adhesives & Tapes products. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. Since its invention some 130 years ago, flexography has come a long way. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. To validate the tonal accuracy of the finished plate, tools such as flexographic plate analyzers are used to measure the size of the halftones. This is the side that the prints appear. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, '8c3d2315-8ead-426b-84fc-1d73c01d8393', {"useNewLoader":"true","region":"na1"}); Editor's Note: This blog post was originally published January 21, 2019 and was republished on March 18, 2021 to reflect updated information. Subscribe. The usual flexographic plate thickness in flexible packaging is 1.14mm thick, but the thickness of 1.70 mm is also used in many countries of the world. About the Author :Mohammed Abdul HaleemEmail: packagingprinting@consultant.com. Flexible packaging: 5.1 Thick Plate, Digital Sheet-Solvent and Liquid Photopolymer 17 5.2 Thin Plate, Digital Sheet-Solvent and Digital Sheet- Thermal 21 5.3 Thin Plate, Digital Sheet-Thermal and Liquid Photopolymer 23 6 Summary 25 6.1 General 25 6.2 Future Work 25 . Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. Everything has been designed to ensure your safety. Exclusive patented construction. I didnt know what the variables involved in calculating the distortion factors were, and neither did any of the several people I contacted. During washout, the unexposed parts are removed and the relief, which was previously only latent, is exposed. Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. 3M takes your privacy seriously. One needs to balance between quality and efficiency. Roll, Config, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21920 Pink, 3M Cushion-Mount Plus Plate Mounting Tape E1315, 3M Cushion-Mount Plus Plate Mounting Tape E1920S, 3M Cushion-Mount Plus Plate Mounting Tape L1115, Tan, 18 in x 25 yd, Required fields are marked *. if ( isNaN(psNonDistorto) ) { // verifico che il dato immesso, sia un numero /***************************************** You will then have a choice as to whether or not we use your information for this new purpose. The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. Knowing the flexo printing industry well, you know the importance of timeliness, and of having a reliable partner for creating your. All fields are required unless indicated optional. Resolution, which can be 2450 dpi or 4000 dpi (high definition). Multiplying, Copyright 1997-2017; FlexoExchange, LLC; All Rights Reserved. Conversource Custom Cuts tesa stickyback to your desired width and Ships Same Day. Fausto Morello in 2018 for Flexo24 If there is any problem, we will coordinate our engineers to help you solve the . Other available thicknesses include: 1.14mm, 1.70mm, 2.54mm, 2.84mm, 3.18mm, 3.94mm, 4.70mm, 6.35mm. unitaMisura=jQuery('input[name="slUm"]:checked').val(); Aero-Mounts are very durable, made with multiple layers of tough, stable polyester film to a thickness of 0.015". Due to the thickness of the plate, with mounting the printing plates an increment occurs to the cylinder diameter and, consequently, to the print length, which requires shortening before making the forms (distortion). Adobe Illustrator, Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. // al boot della pagina imposto i valori di default sugli input in pagina Automatic color and gray balance detection speed up the measuring. The brands listed above are trademarks of 3M. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! High resistance to ozone. Printing has evolved over the centuries, and now improvements come constantly. Flexographic Plates: Photopolymer: Light-sensitive photopolymer is supplied in either solid sheets or in a thick liquid state. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. case 'IN': indicator marks to highlight the working range of the hardness tester. Example: Print cylinder diameter = 91.74 mm, plate thickness = 1.7 mm, This websites use cookies. Your press room will love the results. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. Flexo Plate Digital Installs World's First Sumitomo Riko Water Washable Processor Model AGW1067N. All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. calcolaFattoreK(); We also uses third party advertising companies to serve ads when you visit this Web site. Initially, flexographic printing plates were mounted on the cylinders directly. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. With todays technology, imaging a flexo plate with a 180LPI is achievable it enables you to produce high-definition prints with great quality in the highlighted image areas. Save my name, email, and website in this browser for the next time I comment. Are you going for the best possible image quality possible? Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. return; This will allow for a higher ink density print that affects quality directly. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. No.8 Jingke Rd., Nantun Dist., Taichung 408, Taiwan. 2. If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). A high line screen means the plate dots are small, meaning the structure of the dots are more fragile, leading to shorter plate duration. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Micro Screening Plate 6. Inks & Solvents. We collects personal information from you to provide requested services and enhance your customer experience. By continuing to browse the site you are agreeing to our use of cookies. Corel Draw, Plate Thickness. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. We are not responsible for the privacy practices of non-our web sites linked to this site.

3 Letter Engraving Ideas, Lidia's Fried Potatoes With Sausage And Eggs, Articles F